Learn how ultrasonic metal welding works and the processes of ultrasonic spot welding, wire bonding, tube sealing, seam welding and wire splicing.

Sonics manufactures a full range of ultrasonic metal welding systems for bonding conductive materials in applications such as wire splicing, wire termination, battery tabbing, cable processing, seam …

Ultrasonic welding is an industrial process whereby high-frequency ultrasonic acoustic vibrations are locally applied to work pieces being held together under pressure to create a solid-state weld. It is …

There are different welding techniques, for example, laser, gas, or ultrasonic welding. When metals are welded using ultrasonics, these are joined by the introduction of ultrasonic waves.

Ultrasonic metal welding is a crucial joining technology used in the creation of wire harnesses for many industries, but primarily automotive. The TS-20TS is a one-step weld and cut process with a tube …

From thick high-voltage cables to sensitive battery films: ultrasonic welding is the perfect joining process to connect the same or different metals safely and quickly – without contact resistance, rejects or …

Jul 2, 2025 · What is Ultrasonic Metal Welding? Ultrasonic Metal Welding is a solid-state welding process that uses high-frequency ultrasonic vibrations (typically around 20 kHz) combined with …

The linear ultrasonic welding process fulfils many of the requirements in metal welding applications and is capable of joining dissimilar metals. The resultant welds provide very good electrical conductivity …

Ultrasonic welding from Schunk Sonosystems offers a very energy-efficient and short welding process that maximizes productivity while minimizing heat input into the component. This preserves the …

Dec 1, 2022 · Ultrasonic metal welding (USMW) technology receives widespread attention because of its advantages of environmental protection, high efficiency, high welding strength, and low joint …